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RAPID DEFLECTION

The following technology is provided to enable:

  • Rapid EB surface treatment including Surfi-sculpt™
  • Integral heat treatment during welding
  • Beam probing systems
  • Welding with an integral cosmetic pass
  • Real time seam tracking

 

Pattern generator software features

  • Save the XY co-ordinates of up to 16,000 possible beam positions
  • ‘Tool box’ allows rapid generation of circles, lines and other shapes
  • Software is enabled to also control rapid defocus of the beam
    (programmed as the colour of a point)

Crack Prevention Strategy

  • Eliminate the initiating defect (liquidation/solidification) by altering the time/temperature/stress distribution immediately adjacent to the weld
  • Reduce the stress level on crack initiators as the material cools through its ‘ductility dip’ by altering the time/temperature/stress distribution slightly further from the
    weld pool

Integral Cosmetic Pass

Advantages of an integral cosmetic pass include:

  • Process applicable to most materials
  • Less distortion than separate treatment and faster
  • Applications
  • Improved appearance of both top and bottom weld bead
  • Potential for integral surface modification

Seam Tracking

  • Joint lines can distort prior to or during welding
  • Seam tracking by backscattered electrons automatically aligns the beam
    and the joint line
  • Tracking and correction can be carried out during welding