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PRODUCTION SYSTEMS

Electron beam welders are used extensively for producing high quality parts with high precision in large volumes. A selection of machines is shown below.

Turbocharger welding machine

Summary specification:

  • Two or four station rotary indexing table
  • Light guard protection
  • Loading can be automated
  • Rapid pump down
  • Horizontal 60 kV electron beam column
  • CCTV viewing system
  • Fully integrated PLC control system
  • Quick change tooling nests with dual drive housings and collets are used for a range of
    wheel sizes

 

EB Welder for transmission parts

Summary specification:

  • Two station loading with quick change tooling inserts for a family of parts
  • 4 axis CNC control system enables both planetary and circumferential welds to be done in one pump down
  • Fully programmable

Gear welding machine

Summary specification:

  • Single station, manual shuttle loading – can be automated
  • Quick change tooling inserts for a range of gear sizes
  • Extended housing option for long shafts
  • Fully integrated PL control system
  • C Rapid pump down

Manipulators & work handling

A comprehensive range of standard and bespoke systems are available to manipulate the piece part under the electron beam including:

  • XY tables
  • Rotary manipulators with or without a tailstock
  • Rotary tilt, 0-900, manual or motorised
  • Multi-station carousel
  • Run out platforms
  • Multi-station rotary fixtures to rotate under the beam and index the part
  • May be used in conjunction with linear motion or motorised gun for multiple welds

We also has the capability to design and build special systems for particular components and offers a project management service for the customer’s process needs.