Beam special functions

Constant evolution of Rapid Beam Deflection for the latest process technology

Utilising the electron beam to provide the operator with additional functions such as:

Joint Finding (Backscattered Electrons)

Joint Finding (Backscattered Electrons)

Precisely aligns the electron beam to the joint with minimal operator interaction. Teach and replay systems available for ensuring precision though out the weld on less precisely machined parts

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Joint Finding (Diphotronic)

Joint Finding (Diphotronic)

Joint finding to within +/- 30microns. Auto focus beam at the press of a button. Integrates easily into large volume production machines (externally mounted). CVE patent pending technology.

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Backscattered Electron Imaging

Backscattered Electron Imaging

Backscattered Electron Imaging scans the beam accros the surface of the workpiece to allow a detailed capture. Particularly useful where a CCVT image is not possible

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Real-time Seam Tracking

Real-time Seam Tracking

Automatically keeping the beam on the joint. Ensures that a weld is always on joint in Real Time during welding. Checks the alignment and makes applies any correction 60 times per second. Prevents any misalignment on welding that may move unpredictably eg strip welding + high power. Minimal joint preparation required

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Seam Mapping

Seam Mapping

Seam Mapping takes a backscattered image of the workpiece and automatically detects the weld joint, this is the route the beam will weld along

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Rapid Deflection (split beam)

Rapid Deflection (split beam)

High speed deflection system enables the single electron beam to create multiple weld pools. In combination with CVE joint mapping software it enables welding of complex parts Real time pre and post weld pool heating techniques.

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EB Etching

EB Etching

Etching of serial numbers, barcodes, QR data etc onto parts with the electron beam for identification or tracking purposes. Images can be loaded to PC and output as an etch.

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Beam Probing

Beam Probing

Ensures all aspects of the machine are the same through out the lifetime of the machine by checking the quality of the beam directly. Non-destructive weld profiling ensures weld reliability and traceability of parts. Reduces weld development time by finding true surface focus of high power beams.

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