60kV Models

60kV Electron Beam Welding Machines

60 kV electron beam welding machines are typically used for the manufacture of small components including:

  • Battery cans
  • Medical components
  • Aneroid capsules
  • Latches
  • Bellows
  • Relays
  • Electronic parts, including transducers

The low heat input means that sensitive internal electronics packages may be sealed in the device without harm.

Applications in the automotive industry include airbag inflators, vibration dampers, gearbox components, transmission parts, and turbocharger shaft wheel assemblies.

ECO Model

The ECO model has a modular, flexible design to enhance production capabilities. The ECO is ideal for welding small-to-medium-sized components, with a small footprint and high-efficiency. Find full details below or download the datasheet.

Specification
Standard Equipment
Advanced Features
Tooling Options
Gallery
Standard chamber sizes include*

 

 

 

300 x 300 x 300 mm

355 x 355 x 355 mm

450 x 450 x 450 mm

610 x 610 x 610 mm

60 kV beam power

 

Standard up to 4 kW (60 mA at 60 kV)

Optional up to 6 kW (100 mA at 60 kV)

Gun vacuum 10-5 mbar range
Chamber vacuum 10-4 mbar range
Chamber pump down time (to 10-4 mbar) 30-120 seconds**
Weld depth at 760 mm per minute (at 4 kW) Stainless steel = 15 mm

 

*Other sizes are available upon request

**Dependent on pump specification, chamber size and customer requirements

  • Air-conditioned electrical cabinet
  • Beam deflection patterns
  • CCTV HDMI viewing system
  • Chamber viewing window
  • Directly heated cathode
  • eWon ethernet hub for remote diagnostics
  • External rotary manipulator
  • Filament alignment jig
  • Function generator for application of welding patterns
  • High-quality HDMI camera, with adjustable cross hairs and video capability
  • Industrial PLC
  • Manual gun-slide ±32mm
  • Mechanical and diffusion pumps for high-vacuum operation
  • PC-based HMI, with recipe storage and data logging
  • Separately pumped gun column (turbo-molecular)
  • Automatic joint finder and imaging using back scattered electrons
  • Bino optics
  • CNC control
  • Dry vacuum pumps
  • Larger, motorised gun-slides (PLC controlled)
  • Recirculating water chiller
  • Special beam functions, including beam splitting
  • Automatic focus and alignment
  • Chamber extensions
  • Custom tooling
  • Indexing carousel
  • Internal rotary manipulator and tilt
  • Tailstock
  • XY table
ECO Model

60 kV Gun Column

HMI with CNC Control

Internal Carousel

Rotary Table

60 kV Welds

CW Model

The CW model has a modular, flexible design to enhance production capabilities. The CW is ideal for the welding of medium-sized components and is suitable for thermally conductive materials. Find full details below or download the datasheet.

Specification
Standard Equipment
Advanced Features
Tooling Options
Gallery
Standard chamber sizes include

Other sizes are available upon request

 

 

 

 

450 x 450 x 450 mm

610 x 610 x 610 mm

1,000 x 750 x 800 mm

1,100 x 1,100 x 1,100 mm

1,400 x 1,000 x 1,250 mm

2,250 x 1,250 x 1,400 mm

60 kV beam power Standard up to 6 kW (100 mA at 60 kV)

Optional up to 15 kW (250 mA at 60 kV)

Gun vacuum 10-5 mbar range
Chamber vacuum 10-4 mbar range
Chamber pump down time (to 10-4 mbar) Dependent on chamber volume, pump specification and customer requirements
  • Air-conditioned electrical cabinet
  • Beam deflection patterns
  • Chamber viewing window
  • Directly heated cathode
  • eWon ethernet hub for remote diagnostics
  • Filament alignment jig
  • Function generator for application of welding patterns
  • High-quality HDMI camera, with adjustable cross hairs and video capability
  • Industrial PLC
  • Manual gun-slide ±32mm
  • Mechanical and diffusion pumps for high-vacuum operation
  • PC-based HMI, with recipe storage and data logging
  • Separately pumped gun column (turbo-molecular)
  • Automatic focus and alignment
  • Automatic joint finder and imaging using back scattered electrons
  • CNC control
  • Dry vacuum pumps
  • Internal rotary tilt carousel
  • Mylar film protector
  • Recirculating water chiller
  • Special beam functions, including beam splitting
  • Chamber extensions
  • Custom tooling
  • External rotary manipulator
  • Indexing carousel
  • Internal rotary manipulator, tilt, and Z lift
  • Motorised gun-slide
  • Motorised run-out platform
  • Tailstock
  • XY table
CW Model

Heavy-duty gun column and HDMI camera

HMI with CNC Control

Custom tooling table with z-lift

Manual scissor lift, indexing carousel, and beam probe

60 kV welds

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If you would like to know more about our products or speak to a member of our team, please do not hesitate to contact us. We will be happy to assist you.